Special builds
Logistics involves far more than simply moving goods from A to B. The needs of customers are as diverse as the sectors and industries themselves. If our standard trucks do not meet your specific requirements, you may benefit from a special build solution.
Such a solution may combine a special load section with a standard drive unit, thus creating the exact truck that you require for your production and logistics processes. To develop tailored transport solutions for industrial applications, we unite sophisticated engineering and innovation with the process and production expertise of one of the world's leading providers in the field of internal logistics.
For Jungheinrich, special builds represent the pinnacle of customer focus. Depending on the level of customisation and required quantity, we can produce your special trucks either in small numbers, as custom orders or as one-off units. We are driven to ensure the end result satisfies your requirements.
Printing / Paper
The task:
• Industry branch: paper
• Load: paper reels
• Work site: paper finishing
• Truck: ride-on operation, sideways seat and stand- ing, 3,000 kg capacity
The solution:
ESK 30 paper reel transporter
• Load section with welded support
• Tandem load rollers, without brakes
• Total length/width: 2,650/1,200 mm
• Lift: 125 mm
• Paper reels from 690 to 1,510 mm diameter
The task:
• Industry branch: publisher
• Load: print reels
• Application site: printing plant
• Truck: ride on operation, sideway seat
• 2000 kg capacity
The solution:
Print reel transporter EKE 20 P
• platform to pick up print reel appliance
• locking mechanism for safe curve travel
• comfortable seating position even for longer transport routes
• crawl speed at more than 25° steering wheel lock
• load section unlocking only on standing truck
The task:
• Industry branch: paper
• Load: carton rolls
• Application site: carton production
• Truck: ride-on operation, sideways seat
• 3500 kg capacity
The solution:
Reel transporter ETB 35
• Mandrel with remote control, infinitely rotatable to left and right
• Braked Vulkollan load wheels
• Total length: 2670 mm
• Total width: 1740 mm
• Lift height: 1550 mm
• 675 mm load centre distance
• Mandrel torque: 11.000 Nm
• Single mast
The task:
• Customer: Scheufelen GmbH
• Industry branch: paper
• load: paper reels
• Application site: printers
• truck: ride-on operation, sideways seat
• 6000 kg capacity
The solution:
Paper reel transporter ETW 60
• hydraulic steering
• load section as flange unit
• Vulkollan load wheels (295 x 100 mm)
• total length: 4100 mm
• total width: 1120 mm
• clamp pick-up
The task:
• Industry: packaging industry
• Load: printing press tools
• Application: production area
• Truck: pedestrian operated with tiller arm, 7000 kg capacity
The solution:
Wide track stacker truck EDB 100
• Wide track load section with welded mono-mast
• Lift carriage with welded special load section
• Modified steering ratio
• 4 Vulkollan load wheels (not braked)
• Travel speed with load: 3,5 km/h
Manufacturing
The task:
• Industry branch: sheet steel manufacturer
• Last: sheet steel (steel coil)
• Application site: store/production area with steel tiles
• Truck: ride-on operation, sideways seat
• 8000 kg capacity
The solution:
Reel transporter ETB 80
• Mandrel pick-up
• Widened load pick-up device
• Load section as flange unit
• Single mast
• Mirror for exact mandrel positioning
• Entrance door, steel collision protection, reinforced planking
• Special tyres
The task:
• Industry branch: steel processing
• Load: melted steel in troughs
• Application site: foundry
• Truck: pedestrian operation, tilting device
• Capacity: 2000 kg
The solution:
Trough transporter EDB 20
• extremely heat-resistant all-around panelling
• live ring for sensitive trough tilting
• easy-running electric tiller steering for pedestrian operation
• widened support arms for maximum stability
• all-round baseboard for safety distance to truck contour
• receptacle filled with sand for catching dripping melted steel
The task:
• Industry: Automotive supplier
• Load: Tools for thermal converter
• Area of application: Produktion halls
• Lift height at least 1500 mm
• Load capacity: 7,500 kg at load centre = 1200 mm
The solution:
Crane extension EDB 135
• Drive unit: ED
• Swivelling crane arm
• Lateral adjustment of extension arm by double-acting hydraulic cylinder
• Vulkollan tandem load wheels
• Single mast
• Speed Control
The task:
• Industry branch: automotive
• Load: tools/work pieces
• Application site: assembly
• Truck: pedestrian operation
• 600 kg capacity
The solution:
Mobile crane EDK 06
• extendable up to 7200 mm
• drive control through 3-phase AC motor (battery operated)
• crane control through 3-phase AC motor (connected to mains supply)
• telescopic arms with hydraulic sustainers
• crane operation also via radio
The task:
• Industry branch: cable manufacture
• Load: cable drums of different sizes
• Application site: production area
• Truck: pedestrian/ride-on version, construction and transfer loader
• 9000 kg capacity
The solution:
Girder transporter EDK 90
• load section with adaptor
• fold-up stand-on platform
• load lifted clear of the ground
• support bed for rolling off cable drum
• lift device secured by safety catch
• total length: 3405 mm
• total width: 2025 mm
The task:
• Industry branch: furniture industry
• Load: wood blocks
• Application site: wood block cutting/store
• Truck: ride-on operation, sideways seat
• 2000 kg capacity
The solution:
Roller conveyor load unit ETW 22
• chassis with 8 single wheels
• hydraulic platform for lifting, lowering and turning of load
• two independently powered roller conveyors
• hydraulic holding down clamp (telescopic)
• total length: 4025 mm
• total width: 1750 mm
Chemical Industry / Pharma
The task:
• Industry branch: chemicals
• Load: plexiglass panes
• Application site: furnaces
• Truck: ride-on operation, sideways seat
• Capacity: 10.000 kg
The solution:
Platform truck ETH-P 100
• 310 to 490 mm entry height
• total length: 4650 mm
• total width: 1120 mm
• lift: 300 mm
• platform length: 3100 mm
• lift oscillating crank run on red bushing
• draw springs to accelerate lowering speed
Automotive
The task:
• Industry: Automotive industry
• Load: Various models of car
• Work site: e.g. prototype workshop
• Truck: Pedestrian mode, special fitting for car axle, extreme flexibility
The solution:
• EJE 218 car transporter
• Special load section with clamp attachment
• Telescopic equipment for adaptation to each car model being transported
• Turns around the vehicle axle due to rotatable load wheels
Beverages
The task:
• Industry: Wine
• Load: Skids with wine tanks
• Work site: Wine cellar
• Truck: Solely pedestrian operation without stand-on platform, tiller steering, 8,000 kg capacity
The solution:
• EDC 370 stacker truck
• 2,000 mm fork length
• Reinforced chassis
• Reinforced special load section
• Single stage mast
• Box section forks crosssection (exterior bars): h = 140 mm, t = 30 mm, e = 230 mm
Airport
The task:
• Industry: Logistics
• Load: Cargo boxes
• Work site: Airport
• Truck: Ride-on operation, sideways seat, 7,500 kg capacity
The solution:
ETE 475 pallet truck
• 3,000 mm fork length
• Three forks
• Magnetic brake
• Battery removal from both sides
• Vulkollan tyres
With our special builds, we offer you tailor made transport solutions.
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